Getting ready to varnish is not much fun. The entire kayak must be sanded with 80, 100 and then 120 grit paper to remove all the shine from the epoxy. I also wet sanded with 220 along the sheer seam to make sure its smooth and will not be seen. Its just a dusty, time consuming job but will yeild a great reward.... I hope. I used the orbital sander as well as hand sanding. Here you can see how dusty things are. This is then wiped down with a wet sponge over and over until its clean. I also sanded inside the cockpit where I will varnish as well.
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